Casting
From raw material to solid casting
Our casting process runs two parallel preparation lines — mould preparation and metal preparation — that converge at the pouring stage. Every step is performed in-house.
Shell mould preparation.
Sand production
Resin-coated sand formulated and processed in-house using our proprietary sand reclamation system. 95–98% recovery from previous cycles ensures batch-to-batch consistency.
Shell forming & assembly
Automated shell production on heated metal patterns. Shells inspected before assembly — rejected shells recycled back into the sand system.
Metal preparation & pouring.
Batching
Raw materials weighed and proportioned to the target alloy formula.
Melting
High-purity melting with fully customisable material formulation. 100% full-spectrum composition verification before every pour to ensure material stability and consistency.
Pouring
Controlled-temperature pouring into assembled shell moulds, ensuring forming accuracy and internal structure density, eliminating porosity and inclusions.
Cooling & shakeout
Solidification, shell removal, and sand recovery for reclamation.
Can this be cast better?
Send us the drawing, weight and material grade. We’ll review the moulding route, casting risks and possible improvements.